Filling machine, quick-frozen equipment and so on make healthy quick-frozen food move to the whole c
Read： Publisher：Weifang Higher Machinery Co., Ltd Release time：[2019-12-13]Recently, a frozen food processing enterprise and a catering pasta processing enterprise have implemented comprehensive cooperation in product R & D and innovation, product nutrition and health care function improvement, product quality and food safety assurance. Through the frozen food production line, they process a variety of innovative flavor products, making it easier for consumers to taste safe, delicious, healthy and novel pasta products Let "Xiangwei" frozen food go to all parts of the country. So, what is the production process of frozen food and what frozen processing equipment are involved?
The author understands that this cooperation mainly focuses on the processing of frozen rice and flour products, including frozen dumplings, steamed bread, frozen wheat, frozen cake, etc. At present, there are nearly 100 categories of instant noodle, tangyuan and instant dumpling products in the frozen processing enterprises, 8 quick freezing production lines are planned to be built, and 4 quick freezing production lines are put into operation, with an annual output of about 50000 tons, and the products are sold to Hunan, Hubei, Guangdong, Shanghai, Jiangxi, Guizhou and other markets. First of all, let's take a look at the frozen dumpling production process and the equipment involved?
Generally speaking, the production of quick-frozen dumplings needs to go through many processes, such as mixing, mixing, filling, packaging, shaping, quick freezing, packaging, weighing, refrigeration and so on. The processing equipment involved includes mixing machine, filling machine, shaping machine, quick-frozen equipment, dumpling packaging machine, etc. According to the introduction of relevant personnel, at present, a vacuum and noodle machine has been launched on the market, which is mainly to simulate the principle of hand and noodle in the vacuum state, which can make the gluten network form quickly, make the protein tissue structure in the noodle balanced, and then the tendon, bite strength and tension of the noodle are far superior to the other forms and noodle machines.
In addition, the full-automatic filling machine adopts ultra-low pressure to transport the filling to ensure the quality of the filling. At the same time, the proportion of the filling can be adjusted at will, and the quality of the dumplings can be avoided to be affected by more or less quantity. In addition, the control system of the device is a microcomputer control interface, which has the function of formula storage and memory, and does not need to input the filling proportion of a batch repeatedly, so it is easy to operate and has stable and reliable performance. More importantly, it has high production efficiency, producing more than 1000 dumplings per hour, greatly saving the cost of artificial filling, avoiding the pollution of dumplings and ensuring the quality of products.
As the cooperation of this project mainly focuses on frozen food, of course, there is no lack of frozen equipment. At present, there are various kinds of quick freezing equipment in the market, including tunnel quick freezing machine, lifting type quick freezing machine, spiral quick freezing machine, reciprocating quick freezing machine, push type quick freezing machine, plate quick freezing machine, etc. This kind of equipment can freeze a large number of products in a short time, with high speed and efficiency, such as quick frozen dumplings, quick frozen wheat, quick frozen cake, steamed bread and meat, fish, shrimp, balls, vegetables, etc., and ensure the quality of quick frozen.
Taking the propulsion type quick freezing machine as an example, the equipment is mainly composed of refrigeration system, propulsion system, electrical control system and quick freezing room. The employees only need to put the frozen food tray with the frozen food into the frozen track through the frozen entrance, and move to the exit direction step by step under the action of human force. In the process of moving, a stable vertical circular low temperature air flow is formed under the action of a fan and a deflector. When the low temperature air flow "meets" the frozen food in horizontal motion, it will carry out certain heat exchange, so as to realize the rapid cooling of frozen food.
Although there are some differences between quick-frozen food and quick-frozen dumplings, such as quick-frozen roasted wheat, quick-frozen cake and other quick-frozen food, there is no lack of quick-frozen process, and the equipment used is mainly quick-frozen equipment. In addition, in the filling process of quick-frozen roasted wheat, a professional roaster is needed. In the filling and forming process, the top wall of the push rod is needed to block the bottom of the forming cup, so as to better form the bottom of the forming cup of roasted wheat. And the quick-frozen cake also needs to involve the cooking process, needs to use the steamer equipment, and then the quick-frozen cake is made.
With the continuous improvement of people's living standards, the concept of consumption has also changed from "eat full" to "eat well, eat healthy", and its requirements for the safety, health and nutrition of frozen rice and noodle products have increased. It is gratifying that, at present, the production and processing of frozen rice flour products have basically realized industrialization. I believe that with the help of noodle machine, stuffing machine, quick-frozen machine and other food equipment, people will be able to ensure the safety of "tip of the tongue food"!
